News Center

We continue to develop and improve ourselves, and collaborate with our customers to develop and create the future.

A Brief Analysis Of The Technical Status Of The Crimping Machine During Routine Overhaul

A Brief Analysis Of The Technical Status Of The Crimping Machine During Routine Overhaul The crimping machine equipment produced by the crimping machine manufacturer is a hydraulic equipment used to crimp the pipe assembly. It applies the shrinking force to the matched metal joint through the mold of the crimping machine, and firmly crimps the metal joint on the supporting engineering machinery. High pressure oil pipes or brake pipes, oil pipes, air-conditioning pipes, power pipes on automobiles. The crimping machine is suitable for the crimping of various mechanical high and low pressure oil pipes, air pipes, water pipes, cable joints, automobile air conditioning pipes, automobile power steering pipes, oil pipes, gasoline supply pipes, as well as construction accessories and daily hot water pipes. It is widely used Vehicles, construction machinery, hydraulic machinery, welding and cutting equipment and other industries. 1. The engine power performance index drops by more than 20%; the oil consumption exceeds more than 1 time of the rated value; the cylinder pressure of the engine cannot reach 60% of the specified index when the temperature reaches 45℃ or higher. 2. The main parts of the transmission mechanism wear to the limit, and there are phenomena such as deflection, abnormal noise, impact and jitter. 3. After the steering mechanism is worn, the clearance is too large and the control fails; the gears and shafts of the transmission are seriously worn, shifting is difficult or frequently skipping; the braking mechanism is severely worn, the braking performance is degraded or invalid, and cannot be adjusted. 4. The main body of the frame is deformed or cracked; the working device is severely worn and the operation fails; the normal workload cannot be completed, or the operation accuracy cannot meet the requirements; the walking mechanism is severely worn and cannot work normally. Technician Tips: Before overhauling the crimping machine, you must understand the relevant technical conditions of the machine itself, and then carry out overhaul work. Maintenance matters 1. Frequently inject anti-wear lubricant into the moving surface of the mold base. 2. During the working hours of the non-pressing machine, please cover the dust cover to prevent sundries from falling into the mold base. 3. The hydraulic oil in the oil tank should be replaced when the time limit specified by the hydraulic oil manufacturer is exceeded, or the oil level gauge should be checked visually. If the hydraulic oil is oxidized and darkened, it must be replaced. The maintenance of the crimping machine is three simple steps. The main thing is the attention of the staff to better maintain the pipe crimping machine.

01-06

2022

How To Choose Crimping Machine Products From Many Aspects

How To Choose Crimping Machine Products From Many Aspects The crimping machine is a combination of various engineering machinery, forming a device that integrates multiple purposes, and realizes one machine with multiple functions. The products on the market are good or bad, and so are the crimping machines. So when choosing a crimping machine, how do you choose a high-quality crimping machine? Here, the crimping machine manufacturer recommends three tips for everyone. Helped. Look: Observe visually whether the hydraulic accessories and electrical components selected by the crimping machine are brand-name products or are produced by regular manufacturers; whether the circuit configuration is regular; whether the design of the oil station piping is reasonable; whether there is oil leakage at the connection. If the above passes the visual inspection, you can proceed to the next step. Listen: Turn on the device after connecting it to the power source, and listen to whether the device's operating sound is normal. If there is abnormal noise, it is usually caused by the installation coaxiality of the motor and the oil pump. Another possibility is caused by the unreasonable selection of the oil pump displacement and pipe diameter, and the quality of the selected motor or oil pump. Not very well caused. Measurement: measure the main parameters of the equipment after Z Keep the crimping machine equipment in a dry running state, touch each module block with your hand, and there should be no jitter in the hand, otherwise it will be regarded as a substandard product. Install the crimping machine equipment on the mold, crimp a sample joint, measure the crimping joint with a caliper or a micrometer, the roundness and taper should be buckled within 0.1mm, which is considered excellent. The hardness of the mold base and the mold hardness are also the key to the normal use of the equipment in the future. Customers can request manufacturers to use a desktop or portable hardness tester to test the mold base or mold. When the hardness of the mold base is lower than Rockwell HRC60 and the mold hardness is lower than Rockwell HRC50, it will affect the withholding quality of the hose. After Z, it is to inspect the uniformity of the eight petals of the mold base of the equipment and the flushness of the mold. Good equipment will specifically control and adjust these two parameters, while some low-quality equipment does not control the above two parameters.

01-05

2022

Crimping Operation And Preparation Of Crimping Machine

Crimping Operation And Preparation Of Crimping Machine The crimping machine is a kind of hydraulic equipment used to crimp the hose assembly in industrial production. It is suitable for crimping the high-pressure hose assembly in mechanical engineering. It applies the shrinking force to the matched metal joint through the mold of the crimping machine. What preparations do we need to make for safety and normal use? The crimping machine is a kind of hydraulic equipment used to crimp the hose assembly. It applies the shrinking force to the matched metal joint through the mold of the hose crimping machine, and firmly crimps the metal joint on the matched engineering machinery hose or automobile. Brake hoses, oil hoses, air conditioning hoses, power hoses. The crimping machine is suitable for the crimping of various mechanical high and low pressure oil hoses, air hoses, water hoses, cable joints, automobile air conditioning hoses, automobile power steering hoses, oil hoses, gasoline supply hoses, as well as construction accessories and daily hot water hoses. It is widely used Vehicles, construction machinery, hydraulic machinery, welding and cutting equipment and other industries. The oil pump of the crimping machine is installed in the oil tank and immersed in the hydraulic oil to achieve the purpose of scientific heat dissipation and mute design. The oil pump is driven by the motor to output hydraulic oil and push the plunger in the crimping cylinder to move, causing the mold base to shrink radially to realize the mold alignment. Squeeze the outer sleeve of the hose joint. When the shrinkage reaches the preset value of the micrometer, the extrusion stops automatically. After the electromagnetic reversing valve changes the direction, the plunger in the cylinder moves in the opposite direction, the mold opens, and the hose is crimped. The hose crimping machine should be crimped without load dozens of times when it is used for the first time. It can be used after observing that all parts are normal. The hose crimping machine should be crimped without load when used in winter to increase the oil temperature. Press the open button and mold After the base is opened, select the corresponding mold to install on the mold base according to the specifications of the clamped hose, and adjust the micrometer scale. Place the rubber tube with the joint in the proper position in the tube head, so that the entire length is crimped at one time, and press the crimp button to perform the crimping operation until the hose crimping head stops crimping and automatically opens the mold. Take out the crimped hose assembly, use a vernier caliper to check the outer diameter of the crimped joint jacket. If it does not match the parameter table, fine-tune the micrometer scale until the next hose crimp meets the requirements.

01-04

2022

Explain The Daily Maintenance Methods Of The Hose Cutting Machine

Explain The Daily Maintenance Methods Of The Hose Cutting Machine The principle of the hose cutting machine produced by the crimping machine manufacturer is to cooperate with each other through the air-push oil type. The electrical system controls the movement direction of the air pressure system and pushes the oil circuit to make a straight back and forth movement. In the back and forth movement, it is detected from the carriage limit. The signal is used as the basis to control and change the movement of the gas and oil circuit, so as to achieve the expected path of the knife. The hose cutting machine is easy to carry and easy to operate on site. You can use it to cut steel, plastic, copper, cast iron, stainless steel and multilayer pipes. The company has been established for more than 40 years, and our various technologies have been in the leading position in the world. We have our users in more than 30 countries and regions around the world. With the support of many customers, we continue to introduce new products to satisfy different customers. Requirements. Advantages and innovations of hose cutting machines for crimping machine manufacturers: 1. Greatly improve and ease installation safety and fire safety; 2. Precision cutting, both sides of the pipe are flat after cutting, which is convenient for connection 3. The cutting method is simple and fast, saving a lot of working time; 4. Provide a light work method, you can design a cutting plan according to the workplace (on-site); 5. High safety, no need to move the pipe by hand when working; 6. When cutting, it will not produce sparks and dust to the outside world; 7. Full-featured, it can cut various built pipelines of the power system; 8. Cutting pipe materials such as steel, stainless steel, cast iron, copper, plastic, and multilayer pipes can all be cut; Working principle of hose cutting machine The principle of the hose cutting machine adopted by the crimping machine manufacturer is that through the cooperation of computer and hydraulic pressure, the electric system controls the direction of the oil circuit of the hydraulic system, and pushes the carriage to make a straight and reciprocating movement. The microcomputer will follow the user's self-programmed knife path. During the reciprocating motion, the signal detected from the carriage limit is used as the basis to control and change the oil circuit movement, so as to achieve the expected knife path. When buying a pipe cutting machine, you must also understand its purpose: this machine is widely used in the handle industry and other automatic pipe cutting and chamfering of stainless steel pipes. Can be placed ∮25 or less, 6 meters in length of stainless steel pipes and seamless steel pipes. For the processes of automatic feeding, cutting, and chamfering, one person manages multiple machines, reducing labor intensity and saving personnel.

01-03

2022

How To Choose The Right Crimping Machine

How To Choose The Right Crimping Machine More than 95% of current crimping machines provide power sources using hydraulic systems, which are occasionally used in low-pressure hose crimping machines or sanitary hose crimping machines that use pneumatic systems or levers to provide power. The oil pump of the hydraulic system is equivalent to the human heart, and its role is very important. Choosing gear pumps as the power source of the crimping machine often considers its low cost, cost-saving, and low requirements for oil cleanliness, but its shortcomings To provide a lower pressure, which is only equivalent to 60% of the pressure of the plunger pump. It is noisy and has a short lifespan. Due to the lower supply pressure, manufacturers often consider sacrificing the expansion and contraction capacity of the crimping machine in order to increase the crimping force. Improve the conversion of axial force and radial force of the crimping machine, so it is often possible to choose a gear pump crimping machine when the customer's requirements are not high. Using plunger pump as the power source of the crimping machine has the advantages of providing high pressure (300kg/cm2), long pump life, low noise, such as YCY series can automatically variable fuel supply, low pressure large flow, high pressure small flow, the same specifications The motor saves 30% of electricity and the hose that is crimped is not easy to leak oil. Because the system is high, it can be designed to achieve a larger opening under the same crimping pressure, so that customers can use it for a long time. But its disadvantages are: higher cost, the same displacement pump, the plunger pump is 8-10 times that of the gear pump, which increases the cost of a single machine, and requires relatively high oil cleanliness, but considering the basic performance Input-output ratio, choosing YCY system variable pump crimping machine will be very cost-effective.

01-02

2022

Is there a limit to the crimping hose diameter of the crimping machine?

Is there a limit to the crimping hose diameter of the crimping machine? The crimping machine is an important auxiliary machine of the hose braiding machine, which is used in general hose production. It can effectively solve the problem of hose fitting sealing. The working principle of the crimping machine is to use high-strength liquid pressure to physically deform the connecting part of the hose fitting, so that the metal sleeve on the outside of the hose and the inner tube core are tightly combined, so as to achieve the function of sealing and leakproofing. Each crimping machine has restrictions on the diameter of the crimping pipe and the size of the nut. Generally speaking, the hose diameter suitable for the crimping machine is below 10cm. For the hose above 10cm, the crimping type hose connection is generally no longer used. Most of them are connected by hoop. Withholding range, the conventional is 6-51mm, withholding hose diameter 6-51mm spot supply is exported to the country's largest sales of 1.5 inch hose crimping machine, 2 inch hose crimping machine. Suitable for all kinds of mechanical high and low pressure oil pipes, air hoses, water hoses, cable joints, automobile air conditioning hoses, automobile power steering hoses, oil hoses, gasoline supply hoses, as well as construction accessories, daily hot water hoses, widely used in vehicles, High-pressure tubing presses, high-pressure tubing presses, construction machinery, hydraulic machinery, welding and cutting equipment and other industries. When the user is crimping the high-pressure hose, if the crimping amount is too small, and the pressure between the joint and the hose is too loose, the crimping hose may come out of the joint at the beginning of use under the action of oil pressure. If the crimping amount is too large, then If the joint and the hose are pressed too tightly, it is easy to cause local damage to the inner layer of the hose, causing cracks. The hydraulic oil will directly enter the steel wire layer from the rupture, and then leak out along the gap between the steel wires to the end of the outer jacket, or continue along the steel wire layer. It accumulates somewhere, causing the outer layer of glue to bulge or even break. When crimping, the crimping speed should not be too fast, which will easily cause damage to the inner rubber and breakage of the steel wire layer, which will damage the hose prematurely during use. In actual work, when replacing the high-pressure hose, the length of the selected hose, the number of steel wire layers, the shape and size of the joint should be reasonable, and the degree of bending of the hose should be minimized. Most of the damage of the high-pressure hose is caused by improper production. .

01-01

2022

What To Pay Attention To When Choosing a Crimping Machine

What to pay attention to when choosing a crimping machine The products on the market are good or bad, and so are the crimping machines. So how do you choose a crimping machine of high quality when you buy a crimping machine? First: Consult friends and factory technicians who have used the machine. When purchasing, users should not just look at the external features of the machine, but also consider its internal quality. A good crimping machine has a long service life, a fast working speed, and the stability and safety are much higher than the average. Second: After-sales service, this is very important. Good after-sales service means that this company has a complete sales quality system, and whether the service is good or not is directly related to the vital interests of users. Third: Customer's evaluation of the machine Because the popularity and reputation are good, the customer's evaluation represents to a certain extent the degree of product quality assurance, and whether the machine is good or not, the customer's evaluation is a very intuitive reflection. More than 95% of current crimping machines provide power sources using hydraulic systems, and they are occasionally used in low-pressure tubing crimping machines or sanitary pipe crimping machines that use pneumatic systems or levers to provide power. The oil pump of the hydraulic system is equivalent to the human heart, and its role is very important. Choosing gear pumps as the power source of the crimping machine often considers its low cost, cost-saving, and low requirements for oil cleanliness, but its shortcomings To provide a lower pressure, which is only 60% of the pressure of the plunger pump. It is noisy and has a short lifespan. Due to the lower supply pressure, manufacturers often consider sacrificing the expansion and contraction capacity of the crimping machine in order to increase the crimping pressure. Improve the conversion of axial force and radial force of the crimping machine, so it is often possible to choose a gear pump crimping machine when the customer's requirements are not high. Using plunger pump as the power source of the crimping machine has the advantages of providing high pressure (300kg/cm2), long pump life, low noise, such as YCY series can automatically variable fuel supply, low pressure large flow, high pressure small flow, the same specifications The motor saves 30% of electricity and the hose that is crimped is not easy to leak oil. Because the system is high, it can be designed to achieve a larger opening under the same crimping pressure, so that customers can use it for a long time. But its disadvantages are: high cost, the same displacement pump, the plunger pump is 8-10 times that of the gear pump, which increases the cost of a single machine, and requires relatively high oil cleanliness, but considering the basic performance Input-output ratio, choosing YCY system variable pump crimping machine will be very cost-effective.

12-30

2021

Explanation Of The Simple Use Method Of Crimping Machine

Explanation of the simple use method of crimping machine The shrinking equipment produced and designed by the crimping machine manufacturer is mainly used to withhold the hydraulic equipment of the pipe fitting assembly. It applies the shrinking force to the matched metal joint through the mold of the crimping machine to firmly withhold the metal joint on the matched hose and oil pipe. , Hoses, air pipes, steel pipes, iron pipes, aluminum pipes, copper pipes, etc. Whether the operation of the crimping machine is correct and reasonable is related to the quality of the crimping, so everyone shares the operating precautions of the crimping machine: 1. Operation of the withholding machine is strictly forbidden to operate the equipment by non-designated personnel, and it must be stopped by people off the machine in normal times. 2. Operate strictly in accordance with the operating procedures. 3. Add lubricating oil according to the requirements of the lubrication chart every time before starting the machine. The oil should be clean and free of precipitation. 4. The crimping machine must always be kept clean, and the unpainted part must be rust-proof grease. 5. The lubricating oil in the motor bearing should be replaced and refilled regularly, and the electrical part should be regularly checked for normal, safe and reliable operation. 6. Regularly check whether the V-belt, handles, knobs, and buttons are damaged. If they are severely worn, they should be replaced in time, and the spare parts should be reported for supplement. 7. Regularly check and repair switches, insurances, and handles to ensure reliable operation. How to ensure the normal use of the crimping machine during use is a crucial issue. The correct use of the crimping machine has become the key to technical maintenance and failure prevention. It is necessary to establish the on-site management idea of ​​"repair by maintenance", highlight "scientificity", "mandatory" and "foreseeability" so as to "prevent problems before they occur" and avoid the enlargement of minor faults. Lubricate the crimping machine, scrubbing and cleaning the crimping machine, and regularly check the equipment to ensure the normal operation and service life of the machine.

12-29

2021

Matters Needing Attention In Daily Use Of Crimping Machine

Matters needing attention in daily use of crimping machine The use of crimping machines has been very common and extensive. There are certain operating procedures in the process of use. The crimping machine manufacturers need operators to be familiar with the entire related production process, and to be particularly familiar with the entire operating process of the crimping machine. Let's take a look at what are the operating steps and precautions during use? 1. When using the tube press for the first time, it should be crimped 20 to 30 times without load, and it can be used after observing that all parts of the ferrule pre-installation machine are normal. 2. When using the pipe press in winter, it should be withheld for 20 to 30 times without load to increase the oil temperature. 3. Press the open button, after the mold base is opened, select the corresponding mold to install on the mold base according to the specifications of the hose to be crimped, and adjust the micrometer scale (see the crimping parameter table for details). 4. Place the rubber tube with the joint in the proper position of the tube press, so that the entire length is crimped at one time. 5. Press the crimping button to execute crimping operation until the crimping head stops crimping and automatically opens the mold. 6. Take out the crimped hose assembly, use a vernier caliper to check the outer diameter of the connector jacket after the crimping machine. If it does not match the parameter table, fine-tune the micrometer scale until the next hose crimp meets the requirements. Precautions for crimping machine 1. When crimping, place the joint in the center of the mold as much as possible, and do not press on the hexagonal nut. 2. Prevent tools and other foreign objects from entering the press tube head. 3. Every time after the work is finished, the eight mold bases must be opened to the degree of Z, so that the spring can be in the opened state and the spring can be maintained, and the oil cylinder is also in the pressure relief state to extend the life of the oil seal.

12-28

2021

< 1...345...27 > proceed page