Improve the production efficiency of the crimping machine
Time of issue:
2021-12-05
Improve the production efficiency of the crimping machine With the improvement of the machining accuracy of the shrinking tube, in order to reduce the positioning error and improve the machining accuracy, the manufacturing accuracy of the fixture is required to be higher. The positioning hole distance accuracy of the high precision fixture is as high as ±5μm, and the verticality of the fixture supporting surface reaches 0.01mm/300mm. The parallelism is as high as 0.01mm/500mm. The accuracy of the hose crimping machine fixture has been improved to the micron level. In order to meet the needs and economy of different industries, the clamp has different models and different grades of accuracy standards for selection. Efficient In order to improve the production efficiency of the hose crimping machine, more and more clamp products are available for double-sided, four-sided and multi-piece clamping. In order to reduce the installation time of the workpiece, various automatic centering clamping, precision flat-nose pliers, lever clamping, cam clamping, pneumatic and hydraulic clamping, etc., fast clamping function components are constantly being introduced. The new type of electronically controlled permanent magnet fixture only takes 1 to 2 seconds to tighten and loosen the workpiece, and the fixture structure is simplified, which creates conditions for the multi-station, multi-face and multi-piece processing of the tube shrinking machine. In order to shorten the time to install and adjust the clamp on the tube shrinking machine, the Swedish 3R clamp only takes 1 minute to complete the installation and calibration of the wire cutting hose crimping machine clamp. Using the ball lock clamping system of the American Jergens company, the fixture can be positioned and locked on the workbench of the hose crimping machine within 1 minute. The ball lock clamping system is used to replace the fixture on the flexible production line. Reduce downtime and improve production efficiency. Modularization of modules and modular fixture components is the basis for the realization of modularization. The use of modular design of serialized and standardized fixture components to quickly assemble various fixtures has become the basis of fixture technology development. The labor saving, time saving, material saving and energy saving are reflected in the innovation of various advanced fixture systems. Modular design lays the foundation for the computer-aided design and assembly of fixtures. With CAD technology, component libraries, typical fixture libraries, standard and user archive libraries can be established, fixture optimization design can be carried out, and fixtures can be assembled for users in three-dimensional entities. Simulating the cutting process of the tool can not only provide users with correct and reasonable fixtures and component matching programs, but also accumulate experience in use, understand market needs, and continuously improve and perfect the fixture system. Modular Fixture Branch is cooperating with Huazhong University of Science and Technology and is starting to create a fixture professional technical website to provide a public platform for information exchange, fixture product consultation and development for fixture industry, and strive to realize fixture design and service universalization, remote informatization and operating e-commerce change.
Improve the production efficiency of the crimping machine
With the improvement of the machining accuracy of the shrinking tube, in order to reduce the positioning error and improve the machining accuracy, the manufacturing accuracy of the fixture is required to be higher. The positioning hole distance accuracy of the high precision fixture is as high as ±5μm, and the verticality of the fixture supporting surface reaches 0.01mm/300mm. The parallelism is as high as 0.01mm/500mm. The accuracy of the hose crimping machine fixture has been improved to the micron level. In order to meet the needs and economy of different industries, the clamp has different models and different grades of accuracy standards for selection.
Efficient In order to improve the production efficiency of the hose crimping machine, more and more clamp products are available for double-sided, four-sided and multi-piece clamping. In order to reduce the installation time of the workpiece, various automatic centering clamping, precision flat-nose pliers, lever clamping, cam clamping, pneumatic and hydraulic clamping, etc., fast clamping function components are constantly being introduced.
The new type of electronically controlled permanent magnet fixture only takes 1 to 2 seconds to tighten and loosen the workpiece, and the fixture structure is simplified, which creates conditions for the multi-station, multi-face and multi-piece processing of the tube shrinking machine. In order to shorten the time to install and adjust the clamp on the tube shrinking machine, the Swedish 3R clamp only takes 1 minute to complete the installation and calibration of the wire cutting hose crimping machine clamp. Using the ball lock clamping system of the American Jergens company, the fixture can be positioned and locked on the workbench of the hose crimping machine within 1 minute. The ball lock clamping system is used to replace the fixture on the flexible production line. Reduce downtime and improve production efficiency.
Modularization of modules and modular fixture components is the basis for the realization of modularization. The use of modular design of serialized and standardized fixture components to quickly assemble various fixtures has become the basis of fixture technology development. The labor saving, time saving, material saving and energy saving are reflected in the innovation of various advanced fixture systems. Modular design lays the foundation for the computer-aided design and assembly of fixtures. With CAD technology, component libraries, typical fixture libraries, standard and user archive libraries can be established, fixture optimization design can be carried out, and fixtures can be assembled for users in three-dimensional entities. Simulating the cutting process of the tool can not only provide users with correct and reasonable fixtures and component matching programs, but also accumulate experience in use, understand market needs, and continuously improve and perfect the fixture system. Modular Fixture Branch is cooperating with Huazhong University of Science and Technology and is starting to create a fixture professional technical website to provide a public platform for information exchange, fixture product consultation and development for fixture industry, and strive to realize fixture design and service universalization, remote informatization and operating e-commerce change.
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